Introduction to FILLER & MASTERBATCH & LD RECYCLED GRANULES supplier
Filler masterbatch, color masterbatch and LD recycled granules are engineered plastic raw materials designed to optimize cost, color performance and sustainability in film, lamination, woven sack, molding and extrusion lines. At Mohit Polyfab Industries, products are formulated for stable dispersion, consistent melt flow and excellent processability across different polymers and output ranges.
Working Principle and Process Flow
Masterbatches are produced by compounding base polymers with calcium carbonate or talc fillers, pigments and functional additives using twin-screw extrusion. Optimized shear and temperature profiles ensure uniform dispersion and pellet stability. LD recycled granules are made by sorting, washing, drying and re-granulating post-industrial or post-consumer LD/LLD materials with filtration and controlled rheology for repeatable performance in downstream processing.
Types Available
- Calcium filler masterbatch for blown film, liners and woven sack tapes.
- Color masterbatch in standard and custom shades for film and injection parts.
- Additive masterbatch for slip, antiblock, UV, antioxidant and processing aid.
- White and black masterbatch for opacity, UV protection and conductivity control.
- LD/LLD recycled granules tailored for extrusion, lamination and carry bags.
Key Features and Specifications
- Uniform dispersion with controlled particle size for smooth surface and stable gauge.
- Consistent melt flow index matching target line speeds and die designs.
- High let-down efficiency for color strength and optical clarity where required.
- Optimized slip/antiblock balance for packaging and high-speed winding.
- Traceable batches with supportive documentation for process reproducibility.
Applications
- Blown film for liners, carry bags, agricultural films and multi-layer packaging.
- Lamination substrates for pouches, FFS rolls and flexible packaging structures.
- Woven sack tapes, fabric and liners for bulk packaging and industrial use.
- Injection and blow molded articles including caps, containers and utility parts.
Benefits for Converters and Brand Owners
- Improved throughput and film stability with clean die operations and fewer breaks.
- Consistent shade and properties across runs enabling reliable downstream printing.
- Material optimization using filler solutions and recycled content for sustainability goals.
- Application-focused guidance for faster trials and reduced changeover time.
Maintenance and Handling Tips
- Store bags in a cool, dry area and keep sealed until use to avoid moisture pickup.
- Use calibrated feeders and maintain stable temperature profiles during extrusion.
- Purge lines during shade changes and check screens for pressure or gel build-up.
- Follow recommended let-down ratios and mix thoroughly for uniformity.
- Label partial bags and rotate inventory to maintain batch consistency.
FAQs – Filler, Masterbatch & LD Recycled Granules
About the Manufacturer
Mohit Polyfab Industries develops filler masterbatch, color and additive masterbatch and LD recycled granules with a focus on stable dispersion and dependable supply. Teams support trials, optimize formulations for line conditions and maintain responsive service for recurring production plans.
Contact Details
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