Introduction to Filler Masterbatch & LD Recycled Granules
Filler masterbatch and LD recycled granules are engineered polymer concentrates and eco-friendly resins used to optimize cost, boost stiffness, and enhance processability across film extrusion, blow molding, injection molding, and woven sack production. Mohit Polyfab Industries develops stable, high-dispersion formulations that reduce polymer consumption while maintaining surface finish, opacity, and mechanical strength for demanding industrial applications.
Manufacturing & Quality Approach
At Mohit Polyfab Industries, advanced compounding lines blend high-purity mineral fillers, premium LD/LLD/HD carriers, and performance additives under strict process controls. Precision dosing, multi-stage mixing, and optimized melt filtration ensure consistent granule size, superior dispersion, and low moisture. Each batch undergoes MFI, density, ash content, and color index checks to guarantee repeatable results on modern extrusion and molding equipment.
Types We Manufacture
- Calcium Carbonate Filler Masterbatch for films, carry bags, liners, and woven sack tapes.
- Talc/Custom Mineral Filler Masterbatch for improved stiffness and heat resistance.
- White, Black, and Color Masterbatch for opacity, UV protection, and brand aesthetics.
- Additive Masterbatch (UV, Slip, Anti-Block, Anti-Static, Fragrance) for tailored properties.
- LD/LLD Recycled Granules for film and extrusion applications with stable MFI and color.
Key Features & Specifications
- High loading with excellent dispersion delivers smooth surfaces and reduced gels.
- Optimized MFI and density for consistent output and minimal die build-up.
- Low moisture, odor-controlled compounding for reliable downstream processing.
- Custom carrier selection (LDPE/LLDPE/HDPE) compatible with your substrate.
- RoHS-aware and application-ready grades for films, tapes, sheets, and molded parts.
Applications
- Flexible packaging: liners, bags, agricultural mulch films, lamination films with controlled haze and tensile strength.
- Woven sack & raffia: tape extrusion with improved stiffness, draw ratio stability, and loom efficiency.
- Extrusion & thermoforming sheets used for partitions, stationery, and protective packaging.
- Injection and blow-molded components for household, industrial, and FMCG product ranges.
Benefits for Converters & Brand Owners
- Material optimization via mineral loading while retaining required mechanical and optical performance.
- Stable processing window: reduced breakages, better gauge control, and cleaner die lips.
- Consistent color, opacity, and surface finish for repeatable quality across production lots.
- Sustainability support through recycled LD grades and reduced virgin polymer consumption.
Why Mohit Polyfab for Filler Masterbatch & LD Recycled Granules
With application-driven R&D and strict QC, Mohit Polyfab Industries supplies reliable filler masterbatch and LD recycled granules to converters across India. Technical support covers grade selection, trial assistance, and property tuning to meet film clarity, dart impact, and tear targets—helping customers achieve consistent performance and productivity on line.
Processing & Storage Tips
- Dry material as advised and keep sealed to avoid moisture pickup before extrusion or molding.
- Start with recommended let-down ratios; fine-tune for target opacity, stiffness, and throughput.
- Purge lines when switching colors/grades to prevent gels and streaks in thin films.
- Store bags on pallets in a cool, shaded area; avoid direct sunlight and floor contact.
- Record line settings for each grade to replicate quality across future batches.
FAQs – Filler Masterbatch & LD Recycled Granules
Contact Details
Talk to our specialists today for tailored solutions and fast assistance.
